ABSTRACT
Electric vehicle development
is at a crossroads. Consumers
want vehicles that offer the same size, performance, range,
reliability and cost as their current vehicles. OEMs must
make a profit, and the government requires compliance with
emissions standards. The result - low volume, compromised
vehicles that consumers don't want, with questionable
longevity and minimal profitability.
In-wheel motor technology offers a solution to these
problems; providing power equivalent to ICE alternatives in a
package that does not invade chassis, passenger and cargo
space. At the same time in-wheel motors can reduce vehicle
part count, complexity and cost, feature integrated power
electronics, give complete design freedom and the potential
for increased regenerative braking (reducing battery size and
cost, or increasing range). Together, these advantages create
the tipping point for OEM acceptance of in-wheel-motor
technology, offering them an immediate opportunity to build
larger electric and hybrid vehicles, including full-size sedans
and SUVs -vehicles that consumers want and are profitable to
manufacture.
INTRODUCTION
OEMs are currently modifying the architecture and design of
their entire range to better respond to customer demand for
greener more efficient vehicles and the regulatory actions
curbing greenhouse gas emissions. Accordingly,
manufacturers are planning to rapidly expand the
implementation of advanced vehicle, powertrain and engine
technologies. In addition to the implementation of new
powertrain technologies, the reduction in mass and size of the
vehicle systems, sub-systems and components has also shown
very promising opportunities for decreasing total vehicle
emissions and running costs. Overriding this, consumers wantvehicles that offer the same size, performance, range,
reliability and cost
as their current vehicles, but OEMs must
make a profit, and the government requires compliance with
emissions standards. How can the advanced vehicle
technology and diverse and often conflicting requirements
come together to create the new fleet of desirable and
economically viable vehicles?
This paper will explore in detail the technology of in-wheel
motors (IWMs), the challenges of their integration into
vehicles and how they can make a real difference to the
economic viability of vehicles in a changing consumer and
regulatory framework. We aim to show the reader both the
opportunities and challenges surrounding IWMs; the benefits
around packaging, performance and economics, and how the
technical challenges of unsprung mass, brake integration and
cost are being addressed in a manner suitable for the eventual
adoption by automotive OEM's.
Most vehicles on our roads share a fairly similar basic layout;
that of a single engine driving through a gearbox driveshaft,
differential, then half shafts to the wheels. Variations of this
arrangement have been used for over 100 years with very few
changes to the basic layout. In recent years, electric and
hybrid vehicle development has gained prominence among
major OEMs and specialist companies. The vast majority of
these electric/ hybrid vehicles still use variations of this same
layout; a large, centrally mounted motor, driving through a
gearbox, driveshaft and differential.
An alternative arrangement does exist for these electric/
hybrid vehicles, namely through the use of in-wheel motors;
where the electric motors are housed inside the wheels
themselves. This allows a far greater level of vehicle design
flexibility than is possible with traditional centrally-mounted
motors. It also frees more space inside the vehicle's body for
batteries and allows each driven wheel to be controlled
The Technology and Economics of In-Wheel Motors2010-01-2307
Published
10/19/2010
Andy Watts, Andrew Vallance, Andrew Whitehead, Chris Hilton and Al Fraser
Protean Electric
Copyright © 2010 SAE International
SAE Int. J. Passeng. Cars - Electron. Electr. Syst. | Volume 3 | Issue 2
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